Wheel & dust control
Sistemas Portátiles de Lavado de Ruedas para Obras Móviles: Cumplimiento, Control de Polvo y Rentabilidad
Descubra por qué los Sistemas Portátiles de Lavado de Ruedas lideran la industria en higiene rápida de obra, cumplimiento normativo y control de polvo para operaciones dinámicas de construcción y minería. Diseñados para reubicaciones frecuentes y una instalación rentable, estas soluciones minimizan radicalmente barro y residuos que salen de su obra, ayudándole a anticiparse a las normas de contaminación en Mexico. Conozca cómo los sistemas modulares de KKE hacen posible la instalación ultrarrápida, el reciclaje de agua y un rendimiento probado—sin importar cuántas veces evolucione su obra.
Deployed and commissioned — no foundations, no cure time
Wash water recycled in a closed loop, every cycle
Splash guards above the drive surface — the highest in the industry
Vehicles per hour through a single 4 m bay
¿Qué son los Sistemas Portátiles de Lavado de Ruedas?
Los Sistemas Portátiles de Lavado de Ruedas son módulos resistentes, autosuficientes, diseñados para limpiar las ruedas, la banda de rodadura y los bajos de los vehículos que entran o salen de áreas activas. A diferencia de las instalaciones fijas de hormigón, los Sistemas Portátiles de Lavado de Ruedas requieren una obra civil mínima y no precisan cimientos permanentes: pueden instalarse, ponerse en marcha y trasladarse entre fases de proyecto con tiempos de inactividad casi nulos. Esto los convierte en la solución esencial para industrias que enfrentan cambios frecuentes de localización, como obras de construcción, mineras, canteras, vertederos y grandes proyectos de infraestructuras.
Why it matters
Mud on Public Roads Means Fines, Delays and Shutdowns
Environmental regulators in Mexico require mining and construction sites to prevent sediment tracking onto public roads. Manual hosing is slow, inconsistent and wastes water. Sites that fail compliance checks face stop-work orders.
Why KKE
Built for the Harshest Environments
Hot-Dip Galvanised
Heavy-gauge steel, fully galvanised. No flimsy parts. Designed to handle continuous heavy-truck traffic for years without corrosion.
Deploy in One Day
Position, connect and commission within a single workday. No earthworks, no embedded tracks, no waiting for concrete to cure.
Water Reclamation Built-In
Every system includes a dirt trap with scraper conveyor, oil skimmer and coagulant dosing. Up to 90% water recycled per cycle.
Tire-Protect Design
No sharp edges in the wash bay. The splash guards stand 2.1 m above the surface the truck drives on — the highest in the industry, and they keep the water inside, not on your crew.
Simple Controls
Automatic operation from a rugged microcontroller with relay-based control. Timings and cycle are adjustable on site, so your team runs it from day one without a specialist.
Open Technology
No proprietary parts. Every component is globally available and serviceable by any qualified technician. Zero vendor lock-in.
How it works
From Dirty Tires to Clean Roads in Under 60 Seconds
Vehicle Drives Onto Wash Bay
Entry ramps guide the vehicle onto the steel wash platform. Sensors detect the vehicle and trigger the wash cycle automatically.
High-Pressure Spray Jets Clean Tires
Optimally positioned jets target tire treads, sidewalls and undercarriage. Single, double or triple rotation depending on soiling severity.
Dirt Trap Captures Sediment
Wash water flows into the below-deck collection pit. Multi-chamber settling separates mud, rock and debris. Scraper conveyor removes sludge automatically.
Water Recycled, Vehicle Exits Clean
Filtered water is recirculated for the next cycle. Up to 90% water recovery. The vehicle exits onto the public road with clean tires — compliant.
Specifications
Find Your Configuration
Sixteen configurations, all on the TW610 platform. The number is tank capacity then bay length — 20.4 is a 20 kl tank on a 4 m bay. The letters give the tank: U underground or A above ground, with a trailing C where a PCET scraper-conveyor dirt trap replaces the plain settling tank. Answer the three questions to narrow the list, or browse all sixteen.
| Model | Bay length | Tire rotations | Water treatment | Tank position | Sludge removal |
|---|---|---|---|---|---|
| TW610 8.4 UG | 4 m | 1 | 8 kl settling | Underground | Manual |
| TW610 8.4 UGC | 4 m | 1 | PCET80SC trap | Underground | Automatic |
| TW610 8.4 AG | 4 m | 1 | 8 kl settling | Above ground | Manual |
| TW610 8.4 AGC | 4 m | 1 | PCET80SC trap | Above ground | Automatic |
| TW610 20.4 UG | 4 m | 1 | 20 kl settling | Underground | Manual |
| TW610 20.4 UGC | 4 m | 1 | PCET200SC trap | Underground | Automatic |
| TW610 20.4 AG | 4 m | 1 | 20 kl settling | Above ground | Manual |
| TW610 20.4 AGC | 4 m | 1 | PCET200SC trap | Above ground | Automatic |
| TW610 40.8 UG | 8 m | 2 | 40 kl settling | Underground | Manual |
| TW610 40.8 UGC | 8 m | 2 | 2 × PCET200SC | Underground | Automatic |
| TW610 40.8 AG | 8 m | 2 | 40 kl settling | Above ground | Manual |
| TW610 40.8 AGC | 8 m | 2 | 2 × PCET200SC | Above ground | Automatic |
| TW610 60.12 UG | 12 m | 3 | 60 kl settling | Underground | Manual |
| TW610 60.12 UGC | 12 m | 3 | 3 × PCET200SC | Underground | Automatic |
| TW610 60.12 AG | 12 m | 3 | 60 kl settling | Above ground | Manual |
| TW610 60.12 AGC | 12 m | 3 | 3 × PCET200SC | Above ground | Automatic |
Throughput bands and material types are indicative — final tank sizing depends on water demand per wash, settling time for your specific material and site water quality. Our engineers confirm the configuration per project.
Choosing
Three Questions That Pick the Configuration
The model code is the answer to three questions about your site. Each one fixes a different part of it.
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How much traffic?
Trucks per hour sets the bay length, and bay length is what decides how far the tread turns while it is under spray.
Sets the number — tank capacity in kl, then bay length in metres.
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Up to 20 trucks / hour
8.48 kl tank · 1 tire rotation
8.44 m bay -
20 to 50 trucks / hour
20.420 kl tank · 1 tire rotation
20.44 m bay -
50 to 80 trucks / hour
40.840 kl tank · 2 tire rotations
40.88 m bay -
More than 80 trucks / hour
60.1260 kl tank · 3 tire rotations
60.1212 m bay
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What kind of dirt?
How fast the debris your wheels carry drops out of still water. That settling time is what the tank has to give it.
Sets the trailing C — and the settling time the water needs, which can push the tank up a size.
Rock, aggregate, coarse spoil
UG / AGHeavy debris drops out quickly, so it needs little standing time: a steel settling tank at the capacity your throughput calls for copes, and clean water goes back to the pumps. Sludge comes out on a schedule.
Fine coal, ash, sticky clay
UGC / AGCLight fines settle slowly, so the water has to stand longer — which means more tank for the same truck count. In a C model a scraper conveyor also lifts sludge out continuously and an oil skimmer clears the surface, instead of clearing to a schedule.
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How much civil work?
How much excavation the site allows, and how much time the programme has for it.
Sets U or A — where the tank sits.
We can excavate a pit
UG / UGCThe trap is buried beside the bay, so nothing stands above the slab and the whole installation stays at ground level. The pit has to be dug and formed first.
Prefer no excavation
AG / AGCThe trap stands on the slab with a transfer tank, so there is almost nothing to excavate — the faster option on rock, or where a slab is already down. Its walkway and sludge chute sit above ground.
Three answers, one model
A 40 kl above-ground tank on an 8 m bay with a scraper-conveyor dirt trap — one row of the table above. Tell us the site and our engineers confirm the sizing.
Applications
Where Portable Wheel Wash Systems Operate
Open-Cast Mining
Haul roads and site exits.
Construction Sites
Excavation and earthworks.
Quarries
Aggregate and stone yards.
Power Plants
Ash and coal handling.
Landfill Sites
Waste handling exits.
Food & Beverage
Biosecurity and sanitisation.
Talk to a KKE Wash Systems specialist
Tell us about your site, vehicles and volumes — we'll recommend the right configuration and share pricing.
Not sure which system?
Our engineers will recommend the right configuration based on your traffic volume, soil type and installation timeline — bay length and rotation, water reclamation sizing, and a budget estimate within 48 hours.
More details
Get the full details
Tell us where the system would run and a KKE engineer will send the specification sheet, a bay layout for your exit and a budget estimate. No obligation.